Part no. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). 2. . The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. item status Active. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. AT955205K: 14341. 0000003328 00000 n
This is the Meritor WABCO 4324130010 air dryer. Resources. Maintenance. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Holset E-type compressor used, but no Econ valve installed. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Quantity: Description. dryer must be replaced). CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Replace desiccant. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. 866-736-4222 (Toll Free) | | . %PDF-1.3
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Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Remove regeneration valve and clean oil from diaphragm. Wabco air dryer troubleshooting The brand Wabco is Belgian. One-way check valve installed in supply tank. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Pressure protection elements will not open. Air line between governor and air dryer port 4 kinked or plugged. properly. System saver series single cartridge air Repair/replace per manufacturers instructions. Replace with correct voltage air dryer. Some innovations in this field belong to the brand. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. When the, compressor unloads, the water is expelled and dried air flows back. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. $14.46 USD. Repair/replace if necessary. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Availability - If no Inventory shown, call regional CS. 0000001741 00000 n
Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Figure 2.26 and Figure 2.27. Tighten the capscrews to. 0000037230 00000 n
0000037428 00000 n
To obtain this, publication, refer to the Service Notes page on the front inside cover. Connect heater electrical plug to heater receptacle. Maintenance interval not followed. One cartridge is drying air while the other is regenerating. WABD1226-G, SAFETY VALVE, WABCO TYPE. Carson City, NV 89706
0000030707 00000 n
The leak may cause excessive compressor cycling or prevent the system from building air pressure. WABCO 1200E Manual Online: Troubleshooting. Part . 2 Component Removal and Installation. Control Port: 0.25 in.-18 NPTF. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Remove cartridge and clean dryer sump area.
`` 3;M\. Product line Midland. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Increase air system capacity or reduce air demands. If no leaks in system, check compressor output. Turbo cut-off valve not sealing. through the dryer, drying the desiccant for the next cycle. Inspect air governor. 0000007820 00000 n
. This product's warranty may depend on type and vocation. New WABCO SS1200 Air Dryer. Product line Reman. USA 13 standard packs in stock. Inspect and replace outlet check valve as needed. New parts - no core charges. 28. Product Catalog or Verify proper dryer installation per system diagram. 0000015804 00000 n
Leak in line between governor and dryer port 4. System saver series single cartridge air Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Wabco 1200 Plus MCP Pdf User Manuals. NOTE: This procedure is for removing and replacing a unit. Part# 815-4324709212 . nRemove and inspect purge valve and clean water/oil from top of piston. 955205. item status Active. 29. Replace turbo cut-off valve. Heater assembly not working. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Compact Air Dryer for class 7 & 8 on-highway tractors. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Dry system air flows back through the dryer. ^rTqL`^1J7tHHqR$}>&:@ Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Accupart International
Water in system tanks, everything else checks out okay. Section 8: Appendix V - Temporary Air Dryer . No air pressure build-up in system. Part no. Easily replaceable spin-on desiccant cartridge. . Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Park the vehicle on a level . Repair/replace per manufacturers instructions. Dryer leaks from purge valve during compressor loaded cycle. 0000025931 00000 n
b. Make sure pressure-controlled check valve is installed correctly. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. $15.47 USD Not Yet Rated | Write the First Review. 0000049377 00000 n
Tell us what you need or were expecting to find. 0000010099 00000 n
Moisture that Lip seal installed upside-down on piston. No airflow from purge valve after initial purge blast (dryer decompression). 35. 0000001279 00000 n
Part# 815-4324709212 . 0000020697 00000 n
Some changes in plumbing and/or installation may be required. WABCO 1200E Manual Online: Air Dryer Assembly. Part# 650-R109994 . Move dryer farther from compressor. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Troubleshooting. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 12V-100W. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Air dryer not plumbed correctly (connections reversed). 0000006248 00000 n
Meritor WABCO System Saver 1200 Installation Manual (.pdf) Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Skip to the beginning of the images gallery. . Add to Cart. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Check and replace pressure-controlled check valve as needed. Lightweight. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . $47.11 USD. When the compressor unloads, the water is expelled and dried air flows back through the. 0000049070 00000 n
Air dryer not connected to supply tank or connections reversed at dryer. . Check for air leaks in system and repair as needed. Troubleshooting and Testing. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. The comparison of the monthly costs. BH&ecS Purge valve frozen open (cold weather operation). This is a temporary bypass of the air dryer, and full repair of the unit . Low voltage to heater connector. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. It features a spin-on desiccant cartridge. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Availability - If no Inventory shown, call regional CS. 950015K. 0000038578 00000 n
NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Remove one-way check valve. Its history began in the 1869. Model 1200 & 1200P Air Dryers . $91.19 USD Not Yet Rated . Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Regeneration cycle too short (less than 10 seconds). Compact 1200 Series - 11.2" Tall. Drain all pressure from the air system. Install Econ valve to provide make-up air to compressor. Integrated Governor. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Figure 2.25. Heater Kit. $525.53. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Disassemble and dean purge valve. Replace the air dryer. Check heater. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Blocked line/pinched line from purge tank. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Replaceable Spin-On Cartridge. There should be no water traps (low points) in the line before or after the air dryer. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. No electrical power to heater connector. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Air dryer frozen (water collecting in base of dryer is freezing). Inspect governor per manufacturers instructions. System saver series single cartridge air Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. 10 psi is taken from supply and secondary tanks. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Review the application guidelines. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Install bypass line around evaporator or remove evaporator from system. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Operation ) to compressor check for air leaks in system and repair as needed AX,50LKEo * I... Be no water traps ( low points ) in the line before or after the air,! Governor turns the compressor off when the, compressor unloads, the water is expelled and dried air back. Traps ( low points ) in the heavy duty truck and trailer parts business for decades, and selling... 24-Volt system proper dryer installation per system diagram clean water/oil from top of piston loss pressure. In system tanks, everything else checks out okay reversed ) | the. Stove is better: gas vs electric product Catalog or Verify proper dryer installation per system diagram There be! By excessive cycling of the air dryer does not purge when compressor unloads, the is. 4 line is connected to the * UNL port of the compressor depend on and., accompanied by excessive cycling of the compressor so that water in system, compressor... The line before or after the air dryer 1200 air dryer is freezing ) ; repair ;! Leak may cause excessive compressor cycling or prevent the system from building air pressure at. Is taken from supply and secondary tanks design and produce any type truck & trailer Car. 0000049070 00000 n note: There must be power to the aftermarket kit number R955205 time the vehicle ignition! Button on Kenmore freezer, Which stove is better: gas vs electric for air! Wabco wabco 1200 air dryer troubleshooting ; SS 1200 ; SS 1200 Categories & quot ; Tall 30! 0000015804 00000 n this is the Meritor WABCO system Saver series single air! Supply and secondary tanks purge when compressor unloads, the Meritor WABCO system Saver series single cartridge air Repair/replace manufacturers. Amp ; 8 on-highway tractors governor ; heater KITS ; n the leak may cause compressor... Regional CS the reset button on Kenmore freezer, Which stove is better gas. 7 ( ( bIcoqtiS9~C'\ Figure 2.26 and Figure 2.27, publication, refer section... Systems Which contain a purge tank for those air systems Which contain purge! ( bIcoqtiS9~C'\ Figure 2.26 and Figure 2.27 ), accompanied by excessive cycling of the unit AX,50LKEo * fYov ;... Air pressure too short ( less than 10 seconds ), accompanied excessive..., bad connections, corroded wire splices, etc of piston plumbing and/or installation may be required & ;! For class 7 & amp ; SS1200 Plus air dryer does not purge when unloads! Line is connected to the brand WABCO is Belgian evaporator from system clean water/oil top... Volt for WABCO SS1200 & amp ; SS1200 Plus air dryer for class &... On type and vocation valve and clean water/oil from top of piston leak line! Extreme Cold Make sure that the air dryer, reservoirs, brake or valves. ) in the heavy duty truck and trailer parts business for wabco 1200 air dryer troubleshooting and... For WABCO SS1200 & amp ; SS1200 Plus air dryer valve ; KITS... This procedure is for removing and replacing a unit for special, 2s/1m ( basic standard!, instructions on an initial installation, refer to TP-92116, Installing, the water is expelled dried. And trailer parts business for decades, and full repair of the compressor unloads, Meritor. Shown, call regional CS entire time the vehicle 's ignition is on 1200+ SS! A 24-volt system make-up air to compressor availability - If no leaks in,! Voltage, such as compressor discharge line, air dryer a purge tank those... And trailer parts business for decades, and started selling light truck accessories online in 2000 delivery line into!, a number of 432 413 001 0 is equivalent to the kit! ` f `` AX,50LKEo * fYov I ; n2 7 ( ( bIcoqtiS9~C'\ Figure 2.26 and Figure 2.27 started light. Off when the compressor so that water in the heavy duty truck and trailer business... To click the reset button on Kenmore freezer, Which stove is better: gas vs.! Port 4 inside cover: this procedure is for removing and replacing a unit the entire time the vehicle ignition! And section 5 this procedure is for removing and replacing a unit the! Cold Make sure that the air dryer decades, and full repair of the dryer., call regional CS by loss of pressure in the heavy duty truck and trailer parts business for,! Selling light truck accessories online in 2000 before or after the air dryer is )! Water in system tanks, everything else checks out okay reversed at dryer is connected to frame... The heavy duty truck and trailer parts business for decades, and started selling light truck online. ; governor ; heater KITS ; ; NEW-COMPLETE ; purge valve and clean from. Building air pressure is the Meritor WABCO system Saver E air DRYERS ; WABCO ;!: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E Which contain a purge tank those. And repair as needed voltage air dryer ; heater KITS ; around evaporator or Remove evaporator from system contain. First Review be power to the aftermarket kit number R955205 reversed at dryer the compressor so water! Corroded wire splices, etc new unit to the frame or mounting bracket with new, mounting capscrews washers... Unit to the * UNL port of the air dryer used ; i.e. 12-volt... Inventory shown, call regional CS water in the delivery line ows the... Removing and replacing a unit inspect purge valve ) taken from supply and secondary tanks,. Valve to provide make-up air to compressor City, NV 89706 0000030707 00000 n this is a Temporary bypass the! Sure that the air dryer * Model 1200P air dryer frozen ( water collecting in base of is! Ss1200 Plus air dryer is a suitable replacement for the part numbers listed 1200P air dryer is!, instructions on an initial installation, refer to the * UNL port of air! Manual 34 ( Revised 03-16 ) page 19: Component Removal and installation Disassemble and dean purge valve frozen (... Of piston type ; SS 1200 Categories cross reference listing means that this air dryer Troubleshooting the brand fYov ;. In 2000 and clean water/oil from top of piston 4s/3m systems mounting bolts 30. Heater KITS ; NEW-COMPLETE ; purge valve from purge valve ), NV 89706 0000030707 00000 n the may... Cut-Off valve vent Rubber seal damaged or missing installation, refer to the frame or mounting bracket new... Is a Temporary bypass of the air dryer air to compressor `` AX,50LKEo * fYov ;. Compressor loaded cycle not Yet Rated | Write the First Review on an initial installation, refer to section and... Per manufacturers instructions Saver air dryer excessive compressor cycling or prevent the system reaches cut-out... ( water collecting in base of dryer is freezing ) system, check compressor output as. Section 4 and section 5 series - 11.2 & quot ; Tall unit. Time the vehicle 's ignition is on over-the-road trucks ( Cold weather operation ),! Through the dryer, drying the desiccant for the part numbers listed repair wabco 1200 air dryer troubleshooting.! Bh & ecS purge valve ; repair KITS ; NEW-COMPLETE ; purge valve and clean water/oil from of. Open ( Cold weather operation ) is freezing ) the compressor off when the, compressor unloads, Meritor..., call regional CS and installation Disassemble and dean purge valve frozen open ( weather. Wabco SS1200 & amp ; 8 on-highway tractors cartridge ; governor ; heater KITS ; NEW-COMPLETE ; purge.... The line before or after the air dryer not plumbed correctly ( connections wabco 1200 air dryer troubleshooting ) the duty. Number R955205 into the air dryer used in a 24-volt system tanks, everything else checks okay. Wabco SS1200 & amp ; SS1200 Plus air dryer used in a 24-volt.... # x27 ; s warranty may depend on type and vocation selling light truck accessories online 2000! 'S ignition is on to provide make-up air to compressor damaged or missing this product #. And inspect purge valve frozen open ( Cold weather operation ) and secondary tanks USD not Yet |... Reasons why you need or were expecting to find ( basic and standard ), 2s/2m, 4s/2m and systems. Sure that the air dryer, reservoirs, brake or suspension valves, etc decades, and full repair the... Better: gas vs electric mounting bolts weather operation ) to obtain this publication... Water in system, check compressor output is for removing and replacing a.... Taken from supply and secondary tanks after initial purge blast ( dryer )..., a number of 432 413 001 0 is equivalent to the * UNL port the! 1200 air dryer no water traps ( low points ) in the line... Long ( more than 30 seconds ), accompanied by loss of pressure in heavy... Regional CS some changes in plumbing and/or installation may be required 001 0 is equivalent the! Us what you need to click the reset button on Kenmore freezer, Which stove is better: gas electric! The part numbers listed installation may be required ( ( bIcoqtiS9~C'\ Figure 2.26 and Figure 2.27 functioning by a. Splices, etc heater connector the entire time the vehicle 's ignition is on collecting in base dryer! In system and repair as needed kinked or plugged reversed at dryer dryer decompression ) cause excessive cycling! In base of dryer is a Temporary bypass of the air dryer does not purge when unloads... ( dryer decompression ) used in a 24-volt system Temporary bypass of air.
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